Industrial Wastewater Treatment Equipment
Modular, High-Efficiency Systems Engineered for Global Regulatory Compliance (ASME, CE, UL)
Industrial wastewater treatment equipment engineered for continuous-duty removal of suspended solids, organic pollutants, and heavy metals from complex effluent streams. Built on modular skid-mounted and containerized architectures, these systems integrate physical-chemical separation (Dissolved Air Flotation / DAF), biological degradation (MBR / MBBR), and tertiary disinfection stages into a centralized, automated process line.
System Configurations: DAF Units, MBR (Membrane Bioreactor) Packages, and Containerized STP Systems.
Capacity Range: 10 to 500 m³/h per standard module (scalable via parallel train integration).
Automation Standard: PLC-controlled with SCADA interface, VFD-driven pumps, and real-time online sensors (pH, COD, DO, Turbidity).
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Key Features & Operational Value
Corrosion-Resistant Metallurgy
Wetted structural components fabricated from 304/316L stainless steel or fusion-bonded epoxy-coated carbon steel, rated for corrosive industrial environments and acidic/alkaline effluent (pH 2–12).
High Solids Separation Efficiency
DAF micro-bubble generators produce bubble sizes of 20 to 50 microns, achieving over 95% removal rates for suspended solids (TSS) and emulsified oils prior to biological treatment.
Optimized Footprint
Vertical-column clarification and integrated membrane cassettes reduce required plot area by 40% compared to conventional concrete settling basins.
Low Energy Consumption
Direct-drive aeration blowers and high-efficiency centrifugal pumps engineered to maintain specific energy consumption below 1.2 kWh/m³ treated water.
Technical Specifications
Standard specifications for baseline industrial models (custom configurations available upon engineering review).
|
Parameter |
Specification (Model: IWT-50) |
Specification (Model: IWT-200) |
|
Rated Hydraulic Throughput |
50 m³/h |
200 m³/h |
|
Influent COD Limit |
Up to 5,000 mg/L |
Up to 8,000 mg/L |
|
Effluent Quality (Target) |
COD < 50 mg/L, TSS < 10 mg/L |
COD < 50 mg/L, TSS < 10 mg/L |
|
Total Connected Power |
45 kW |
145 kW |
|
Primary Material |
SS304 / Epoxy-Coated Carbon Steel |
SS316L / FRP Composite |
|
Control Interface |
Siemens S7-1200 PLC + 10-inch HMI |
Siemens S7-1500 PLC + SCADA Ready |
|
Operating Pressure |
0.4–0.6 MPa (DAF saturation tank) |
0.4–0.6 MPa (DAF saturation tank) |
Food & Beverage Processing: Slaughterhouses, dairies, and breweries requiring high-load BOD, fat, oil, and grease (FOG) removal.
Chemical & Petrochemical Plants: Effluent treatment containing high salinity, toxic organics, and heavy metal ions.
Textile & Dyeing Industries: Decolorization and reduction of high chemical oxygen demand (COD) and total dissolved solids (TDS).
Municipal & Remote Camps: Upgrading municipal sewage facilities or deploying decentralized wastewater treatment for remote industrial sites.
Customization Options & Engineering Support
Equipment is engineered to match site-specific water chemistry reports and local discharge regulations.
Process Customization
Integration of chemical dosing skids (coagulants, flocculants, acid/base neutralization), multi-media filters, or reverse osmosis (RO) polishing units.
Material Upgrades
Substitution to 2205 Duplex Stainless Steel or Titanium alloy for hypersaline or highly acidic environments.
Layout Adaptability
Skid-mounted frameworks designed for indoor installation or ISO containerized enclosures (20ft / 40ft) equipped with climate control, explosion-proof electrical ratings (ATEX / Class I Div 2), and internal piping.
Engineering Deliverables
Full P&ID drawings, 3D STEP models, electrical load lists, and FAT (Factory Acceptance Test) protocols provided prior to fabrication.
Manufacturing Capabilities, Quality Control & Compliance
Fabrication executed in an ISO 9001 and ISO 14001 certified manufacturing facility featuring dedicated stainless steel welding bays, automated plate-rolling machinery, and non-destructive testing (NDT) capabilities.
International Regulatory Standards: Equipment designed and built to meet regional compliance frameworks, including ASME Section VIII/IX standards for pressure vessels (North America), CE directives, and UL/CSA certified electrical control panels for international export.
Welding Standards: All pressure vessels and structural welds performed by certified welders in accordance with ASME Section IX / AWS D1.1 standards.
Weld Inspection: 100% visual inspection, supplemented by liquid penetrant testing (PT) on critical weld seams and hydrostatic pressure testing at 1.5 times operating pressure.
Electrical & Automation Testing: Complete I/O point-to-point simulation and 72-hour dry-run testing of control panels prior to crating.
Packaging, Delivery & After-Sales Service
Packaging: Modular skids secured on heavy-duty steel transport frames, wrapped in anti-corrosion VCI film and weather-resistant shrink wrap. Electrical panels and instrumentation crated separately in ISPM 15 heat-treated wooden boxes.
Shipping & Logistics: Delivered via standard flat-rack containers or high-cube maritime containers from major export ports (FOB / CIF / DDP terms supported).
Documentation Package: Comprehensive Operation & Maintenance (O&M) manual, English PLC source code, spare parts catalog, and material traceability certificates.
Technical Support: Remote PLC diagnostic support via secure VPN gateway; on-site commissioning, operator training, and annual maintenance audits available through global service partners.
Frequently Asked Questions
Request an Engineering Quote (RFQ)
To receive a detailed technical proposal, equipment sizing calculation, and commercial quotation, please submit your project parameters directly to our engineering team.
Recommended RFQ Submission Format:
Company Name / Project Location: [Your Company & Country]
Required Flow Rate: [m³/day or m³/h]
Effluent Source / Industry: [e.g., Food Processing, Chemical Plant, Municipal]
Water Analysis: [Influent COD/BOD/TSS and target local discharge limits]
Compliance Requirement: [ASME / CE / UL or standard local code]
Direct Inquiry Email: 15106251565@163.com
As one of the most professional wastewater treatment equipment manufacturers and suppliers in China, we also support customized service. Please feel free to buy high quality wastewater treatment equipment made in China here from our factory. Contact us for pricelist.
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